Deburring Deflashing Machine , Deflashing machine
Introduction:
• Cryogenics is by far the most versatile, effective & economic option of deflashing rubber parts, a compact range of time-saving and quality enhancing deflashing machines.It consist of stainless steel cabinet insulated with dense polyurethane foam,Located inside the cabinet are the blast chamber, the liquid nitrogen nozzle, and the opening for the throw wheel.
• A multi-material deflashing solution providing complete processing flexibility from one machine;
• A quality enhancing method of deflashing;
• A system which increases productivity due to its exceptionally fast running speed;
• An automated cost-cutting method which dramatically decreases operational and labour costs;
• An environmentally-friendly facility;
Feature:
- The cryogenic deflashing machine is a compact time-saving and quality enhancing cryogenic deflashing machine specifically designed to meet the most exacting demands of the rubber, plastics and metal industries.
- A multi-material deflashing solution providing complete processing flexibility from one machine
- A quality enhancing method of deflashing
- A system which increases productivity due to exceptionally fast running speed
- An automated cost-cutting method which dramatically decreases operational and labour costs
- An environmentally-friendly, reliable and simple-to-operate machine
- Applicable to all silicone, rubber, nitrile rubber, fluorine rubber seals and other kinds of molded rubber parts, such as O-Ring, rubber plug,gasket,rubber particles,Y-ring,solid miscellaneous special shaped rubber parts (rubber OD:3-80mm),a whole molded rubber product can be processed directly to remove its burr
Specification:
*External dimension:1160(L)*1100(W)*1955(H)mm
*Weght:800KG
*Power supply: AC200V, 50/60Hz,3Ph
*Electrial capacity:5Kw
*Wheel speed: 4500-7200rpm
*Cooling temperature:-130C-50C
*Cooling media: Liquid Nitrogen
*Barrel Capacity:60L
*Effective capacity:20L
Advantage:
1.Cryogenic deflashing provides various advantages over manual deflashing and other traditional deflashing methods.
2.The process maintains part integrity and critical tolerances.
3.Since it is a batch process, the price per piece is far less as many more parts can be processed in a given amount of time.Cryogenic deflashing extends mold life.
4.Rather than replace or repair a mold (which typically involves downtime and high cost), the parts can be deflashed. This is typical of parts molded at the end of their product lifetime.
5.The process is computer controlled, therefore removing the human operator variable from the process.
6.The process offers consistent results from lot to lot.
7.Cryogenic deflashing is non-abrasive.
8. The cost per part is generally well below any alternative technique.
Application:
This cryogenic deflashing machine can be used in a wide range of molded materials,which include as follows:
Silicones
Plastics - (both thermoset & thermoplastic)
Rubbers - (including neoprene & urethane)
Liquid crystal polymer (LCP)
Glass-filled nylons
Metal deburring
Zinc and aluminium castings
Examples of applications by cryogenic deflashing machine include:
O-rings & gaskets
Catheters and other in-vitro medical
Insulators and other electric / electronic components
Valve stems, washers and fittings
Tubes and flexible boots
Face masks & goggles
Attention:
The average cycle time can range from 1.5 - 10 minutes depending on the number of parts per batch (which is, dependent on the size of your moulded parts); flash thickness; wheel speed; and size of media used.
We have three models for to meet different production demand; Big capacity of Basket is our unique, which dual bring with users a totally amazing productivity
Why do you need cryogenic deflashing machine?
Deflashing machine also known as deburring machine.
Though this cryogenic deflashing technology is in existence for over 50 years, its practical introduction happened about 20 years back. Its popularity is on the rise in last 15 years.
This process uses liquid nitrogen, high-speed rotation and media (shot blast) in varying combinations to remove the flash in a highly precise, economical and practical manner.
Compared to manual deflashing and other traditional deflashing methods.The fully automated process significantly decreases deflashing time, increasing production capacity .It also offers complete flexibility to multi-material processors.
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